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Wednesday, November 4, 2015
Thursday, October 29, 2015
Saturday, October 24, 2015
Favorite Table Saw Push Stick
The push stick you use with your table saw is an integral part of the safety system that helps keep you out of harm’s way. As such, don’t take the lowly push stick for granted. There are numerous push stick styles and designs, some shop-made and others store-bought, but in my view, not all push sticks offer the same level of safety.
Pictured is the style push stick I’ve relied on for years. It’s made from 3/4″ hardwood plywood and is about a 12″ long and 6″ wide (from the bottom to top of the handle). I keep a 3/8″ heel near the back on the bottom to hook the wood that’s being pushed along. I don’t apply any sort of finish so it grips well. I route a 1/4″ round-over everywhere except the bottom where it contacts the wood when in use. The grip or handle is angled forward slightly so my wrist is in a comfortable position. Those are the comfort/ergonomic reasons I like this style.
Monday, October 19, 2015
Tuesday, October 13, 2015
Thursday, October 8, 2015
Tuesday, October 6, 2015
Saturday, October 3, 2015
Simple Modern Computer Desk
Required Steps for this Project
- Step 1: You can build it in two days with simple tools
- Step 2: Make precision plywood cuts with a simple jig
- Step 3: An old clothes iron works best to apply the edge banding
- Step 4: Measure three or even four times when drilling holes for the fasteners!
- Step 5: Drill the recessed holes for the tubing and then drill the holes for the threaded rod
- Step 6: Assemble the plywood panels, then insert the tubing and threaded rods
- Step 7: Apply two coats of urethane for a cola-resistant finish!
Wednesday, September 30, 2015
Birdhouse overview: Materials, tools and design
This is a fun Project—so fun that it's hard to say who benefits more from it: the bird or the builder. You can let your imagination run and experiment with a variety of materials, shapes and designs. You only need to follow a few parameters (see chart below) that are specific to the bird species you're trying to attract. Follow the clear how-to photos and study the drawing and the cutting list to build our project exactly, or personalize it with the details you want: a stone chimney, some shutters or cedar shingles.
Most any softwood (pine, cedar, cypress, redwood, fir) will work for your birdhouse. We used pine for the walls and base, exterior fir plywood for the roof, and birch square dowels (available at home centers or hobby shops) as well as birch dowel pins for porch balusters.
Monday, September 28, 2015
Friday, September 25, 2015
Thursday, September 24, 2015
8 Woodworking Hacks You Won’t Believe You’ve been Living Without
In the world of DIYing, we’re always in need to some hacks to help us save money, time or effort (or all three!), without compromising on quality or safety, of course. So here are some seriously helpful hacks to implement when you’re working with wood and drills. Don’t have the right size drill bit? No clamp? Need to fill a hole in the wall? All these problems can be solved with these awesome tips.
Flat packed go-kart can be made in hours and hits 25mph
When you think about flat packed items you immediately think of furniture but The FlatWorks, a wooden kit company, are offering a flat packed go-kart. The PlyFly Go-Kart can be put together within just a few hours, it runs on gas and it has a top speed of 25mph.
Wednesday, September 23, 2015
Monday, September 21, 2015
Thursday, September 17, 2015
Learn How to Build a Deck the Right Way
Wednesday, September 16, 2015
Installing Threaded Inserts
Q:
I made a jig that needed threaded inserts but I had one heck of a time installing them by hand. They went in cockeyed and I trashed their slots.What am I doing wrong?
A:
The most common kind of threaded insert is the straight brass barrel with thin outside threads and a single slot. A better one has wide threads, a hex wrench slot and is tapered to guide into the hole straighter. The most foolproof way to install both threaded inserts is to use an unplugged drill press and a bolt to support the insert. The drill press keeps the insert square to your board.
Here’s how to install them:
2.Unplug your drill press.
3. Cut off the head of a bolt with the same thread as the insert and grip it in your chuck.
4. Spin a nut, washer and insert onto the bolt.Turn the insert and the nut together, as tight as you can, by hand.
5.Center the hole directly under the insert and clamp the piece down to the drill press table. Advance the insert into the hole until it just contacts.Turn the chuck slowly,by hand, to advance the insert into the wood. Keep turning the chuck until the insert is fully engaged.
6. Back off the nut using a wrench. Reverse the spin of the chuck.The bolt will spin right out.The top of the inset may be a bit proud of the face. You can drive it below with a hex wrench or use a fine file to level it off.
If you don’t have a drill press, don’t worry, you can turn the inserts in by hand. Getting them started is the hard part, so be sure to use the tapered style insert.Drive in the insert using a hex wrench.Check with a small square to make sure it’s going in straight.
ref: http://www.popularwoodworking.com/techniques/q-installing-threaded-inserts
Thursday, September 10, 2015
Build Dave’s Two-Piece Armoire
Awhile back, I had a request for a Two-Piece Armoire from a reader. Though she hasn’t had a chance yet to build it (I know how that is!), she’s hoping to build it soon! In the meantime, I was contacted by Dave who also requested plans for a two-piece armoire but on a much larger scale. This bad boy is massive and will be so fabulous when completed! So, on to the free plans to build Dave’s Two-Piece Armoire…
Bird house plan - "The Tall Texan"
Free birdhouse plans - this plan is called the Tall Texan because of its height, and because its roof is painted similar to a Texas flag. Of course, you don't have to paint the roof at all. :-)
It can be built from a single 6 foot 1" x 4" fence board. My projects are all built from usedfence boards. If you do the same, the material is free. The only cost was the galvanized air nails that I used to fasten the pieces together, and the wire I used to hang it.
It can be built from a single 6 foot 1" x 4" fence board. My projects are all built from usedfence boards. If you do the same, the material is free. The only cost was the galvanized air nails that I used to fasten the pieces together, and the wire I used to hang it.
Using the diagrams below as a guide, you can get an idea of how the pieces fit together. The two side pieces are 8" in length. The two end pieces are 10" in length. The angle of the roof is 45 degrees. To cut the end pieces, measure 8" from both sides and cut a 45 degree angle on each side to form the roof slope. Attach the two end pieces to the two side pieces keeping the bottoms flush, as shown below.
Birdhouse Exploded View |
Nail the bottom piece and roof pieces together and attach them as shown in the diagram below.
Side View and Front View Free Birdhouse Plans |
Wooden chair
You can decorate the wooden chair for fall, as shown in the picture above. Or in the off season, you can also use it as a decorative patio chair or plant stand.
Building the wooden chair
Wooden Chair - assembled |
This chair was assembled using a combination of 1.25" and 2" staples, but you can use finish nails or screws as you see fit.
Note that this chair is not designed to be used for sitting. It is strictly for decorative purposes.
The back is made of three, 1 inch by 4 inch (1x4), fence boards. The two outer boards are 28 inches long. The center one is 20 inches long.
The three boards are held together by a 1x2 11.5 inches long on the back (placed 20" above the bottom), and a 1x4 9.5 inches long, on the front (placed 10" above the bottom and centered between the three boards).
The middle back board is positioned 2" above the two side boards, making the total chair height 30" high. See the diagram below.
Wooden Chair - (exploded view) |
Use the diagram above as a reference to cut and assemble the remaining chair pieces. Have fun building this decorative chair.
ref: http://www.mycarpentry.com/fall-craft-projects.html
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